Fluitec

Fluitec

ผู้ผลิตเครื่องมือทดสอบคุณภาพและอายุการใช้งานน้ำมันหล่อลื่น น้ำมันหล่อลื่นอุตสาหกรรม น้ำมันไฮดรอลิค จาระบี สามารถทดสอบได้ทั้งน้ำมันใหม่ และน้ำมันที่อยู่ระหว่างการใช้งาน เพื่อศึกษาปริมาณคงเหลือของสารเติมแต่ง (additives) แบบรวดเร็ว หรือ Remaining Useful Life Evaluation Routine (RULER) ตามมาตรฐาน ASTM D7590, D6971, D6810, D7527 สารเติมแต่งที่วิเคราะห์ได้แก่ Amine, Phenols และ ZDDP ตัวเครื่องออกแบบมาเพื่อให้การใช้งานง่าย และสามารถทดสอบนอกสถานที่ได้โดยไม่จำเป็นต้องต่อพ่วง PC

นอกจากนี้ยังมีเครื่องทดสอบปริมาณ Varnish ด้วยหลักการ Membrane Patch Colorimetry (MPC) ตามมาตรฐาน ASTM D7843: Standard Test Method for Measurement of Lubricant Generated Insoluble Color Bodies in In-Service Turbine Oils using Membrane Patch Colorimetry.

สอบถามข้อมูลเพิ่มเติมได้ที่ คุณไพบูลย์ จีรัตน์ มือถือ 081-837-1950, 085-485-8901
โทร. 02-742-7035-6 แฟ็กซ์ 02-332-8180 E-mail: sales@asithailand.com

Fuji Ultrasonic Engineering

Fuji Ultrasonic Engineering


ผู้ผลิตเครื่องมือทดสอบค่าความหนืดแบบดิจิตอลด้วยระบบอุลตร้าโซนิกส์ (Ultrasonic Viscometer) เครื่องวัดค่าความเข้มข้นสารเคมีด้วยระบบอุลตร้าโซนิกส์ (Ultrasonic Concentration Meter) มีให้เลือกทั้งแบบตั้งโต๊ะและแบบติดตั้งในส่วนการผลิต เหมาะสำหรับการตัวอย่างน้ำมันหล่อลื่น ตัวทำละลาย สารเคมี กาว สี สารเคลือบ ผลิตภัณฑ์อาหาร แป้งมัน เครื่องสำอาง อุตสาหกรรมกระดาษ เป็นต้น โดยใช้หลักการสั่นระบบอุลตร้าโซนิกส์แล้วคำนวณค่าความหนืด และความเข้มข้นในหน่วยที่ต้องการ มีให้เลือกทั้งระบบมาตรฐานและระบบป้องกันการระเบิด (Explosion Proof)

 

เครื่องวัดค่าความหนืดแบบดิจิตอลด้วยระบบอุลตร้าโซนิกส์แบบตั้งโต๊ะ Desktop Ultrasonic Viscosity Meter

Advantages

FCV-100 is a desktop type ultrasonic viscosity meter. The concept of this product is “Light weight + Easy handling”. Useful functions of FUV-1 (in-line ultrasonic viscosity meter) including viscosity conversion function remain.
Product list

· เครื่องวัดค่าความหนืดแบบดิจิตอลด้วยระบบอุลตร้าโซนิกส์แบบตั้งโต๊ะ FCV-100 Desktop model

 


เครื่องวัดค่าความหนืดแบบดิจิตอลด้วยระบบอุลตร้าโซนิกส์แบบ Inline Ultrasonic Viscosity Meter

Product overview

FUV-1 is able to measure liquid viscosity accurately by vibration principle. It features many technologies for ln-line viscosity measurement. Also the explosion proof model is available.
Product list

· เครื่องวัดค่าความหนืดแบบดิจิตอลด้วยระบบอุลตร้าโซนิกส์ FUV-1 Model-104 Standard model

· เครื่องวัดค่าความหนืดแบบดิจิตอลด้วยระบบอุลตร้าโซนิกส์พร้อมระบบกันการระเบิด FUV-1 Model-204 Explosion proof model


 

เครื่องวัดค่าความเข้มข้นสารเคมีด้วยระบบอุลตร้าโซนิกส์ – Ultrasonic Concentration Meter

Binary meter

 



Product overview
Our binary meter is able to measure concentration of binary liquids (one measurement subject in a base liquid) with ultrasonic propagation velocity principle. It can apply to variety of applications (Alkali/Acid. In-house/Outside, Hazardous area , etc)

Product list

· เครื่องวัดค่าความเข้มข้นสารเคมีด้วยระบบอุลตร้าโซนิกส์ (FUD-1 Model-12 Standard model)

· เครื่องวัดค่าความเข้มข้นสารเคมีด้วยระบบอุลตร้าโซนิกส์พร้อมระบบกันการระเบิด (FUD-1 Model-22 Explosion proof model)



Product overview

Our ternary meter is able to measure two concentrations in a base liquid with combination technology of ultrasonic propagation velocity, and conductivity. It can apply to variety of applications (Alkali/Acid. In-house/Outside, Hazardous area , etc) as our binary meter.

Product list

· เครื่องวัดค่าความเข้มข้นสารเคมีด้วยระบบอุลตร้าโซนิกส์ FUD-1 Model-52 Standard model

· เครื่องวัดค่าความเข้มข้นสารเคมีด้วยระบบอุลตร้าโซนิกส์พร้อมระบบกันการระเบิด FUD-1 Model-62 Explosion proof model

 

 


Selection of Semiconductor


Product overview

FUD-1 Model-12(Semi./LCD) remains the same advantages as Model-12. It also features a cell type sensor for Semiconductor / LCD productions. The cell type sensor is very small, and the material is PFA to apply to requirement from Semiconductor / LCD productions.
Product list

· FUD-1 Model-12

· FUD-1 Model-1006

 




Product overview

FUD-1 Model-52(Semi./LCD) remains the same advantages as Model-52. It also features a cell type sensor for Semiconductor / LCD productions. The cell type sensor is very small, and the material is PFA to apply to requirement from Semiconductor / LCD productions.

Product list

· FUD-1 Model-52

 





Product overview

FUD-1 Model-122 as the next generation of Model-12 series. It features tighter accuracy and more stable concentration measurement.

Product list

· FUD-1 Model-122

 


Measurement experiences

Applications

 

Gerber Instruments

Gerber Instruments

ผู้ผลิตเครื่องทดสอบคุณภาพน้ำนมดิบ นมผง เนย ชีส และผลิตภัณฑ์ที่ทำจากนม (Dairy Products) เช่น โยเกิร์ต นมเปรี้ยว เป็นต้น เครื่องวัดค่าไขมันด้วยวิธีปั่นเหวี่ยง (Gerber Butyrometer Method) เครื่องวัดค่าจุดเยือกแข็ง (Freezing Point) ของน้ำนมดิบ เครื่องวัดความหนืดแบบ Consistometer เครื่องวัดการไหลเท (Pouribility) เครื่องวัดค่าความหนาแน่นของนม เครื่องวัดค่าความหวาน เครื่องวัดกรดแลคติก เครื่องนับจำนวนเชื้อจุลินทรีย์ (Colony Counter) เป็นต้น

Fat determination acc. to Gerber

https://www.gerber-instruments.com/assets/images/6/gerber_instruments_butterbuty-f0741d66.png

 

Fat extraction acc. to Mojonnier

https://www.gerber-instruments.com/assets/images/5/gerber_instruments_mojonnier-45fedb65.png

 

 

Density
determination

https://www.gerber-instruments.com/files/gerber-instruments_files/analytik%20loesungen/dr%20n%20gerber/dr_gerber_dichtemessung_produkt.png

 

 

Acidity
determination

https://www.gerber-instruments.com/assets/images/2/gerber_instruments_saueregradbestimmung-a50d84b2.png

 

 

Freezing point determination

https://www.gerber-instruments.com/files/gerber-instruments_files/analytik%20loesungen/dr%20n%20gerber/dr_gerber_kryoskope_produkt.png

 

 

Microbiology

https://www.gerber-instruments.com/files/gerber-instruments_files/analytik%20loesungen/dr%20n%20gerber/dr_gerber_keimzaehlung_produkt.png

 

 

Dry matter determination

https://www.gerber-instruments.com/assets/images/4/phoenix_instrument_tsf50-ca7b8464.png

 

 

Special
examinations

https://www.gerber-instruments.com/assets/images/5/gerber_instruments_spezialuntersuchungen-0f8bcc45.png

 

 

Centrifuges

https://www.gerber-instruments.com/assets/images/c/gerber_instruments_micro_ii_zentrifuge-47cb07fc.jpg

·  Milk centrifuge
Gerber Universal

·  Milk centrifuge
Gerber Compact III

·  Milk centrifuge
Gerber Micro II

·  Milk centrifuge
Gerber Micro III

 

 

 

https://www.gerber-instruments.com/assets/images/f/dr_gerber_probennahme_produkt-2533be8f.png

Sampling devices

· Milk dipper

· Butter triers

· Cheese triers

· Dosing Syringes Original Gerber

 

https://www.gerber-instruments.com/assets/images/8/gerber_instruments_permanentautomaten_stativ-ec3c4a78.jpg

Measuring
devices

· Tilt measure

· Automatic measure permanent

· Tripods for permanent automata

· Pipets

 

https://www.gerber-instruments.com/assets/images/4/gerber_instruments_butterbuty-60b60554.png

Butyrometers for fat determination
in milk and dairy products

·   Milk butyrometer

·   Skim milk butyrometer

·   Cream and ice cream butyrometer

·   Cheese and curt butyrometers

·   Butter butyrometers

·   Dry milk butyrometers

 

https://www.gerber-instruments.com/assets/images/0/gerber_instruments_butyrometerstativ-d5f5bdf0.jpg

Accessories Butyrometer

· Gerbal-stoppers and regulating pins

· Conical rubber stoppers

· Glass beaker

· Butyrometer racks

· Cleaning brush

 

https://www.gerber-instruments.com/assets/images/d/gerber_instruments_wb_22_pump-afc4d15d.jpg

Waterbaths

·   Waterbath pot

·   Waterbath WB 12 without
circulation pump

·   Waterbath WB 22 Pump with
circulation pump

 

https://www.gerber-instruments.com/assets/images/c/gerber_instruments_micro_ii_zentrifuge-47cb07fc.jpg

Centrifuges

·   Milk centrifuge Gerber Universal

·   Milk centrifuge Gerber Compact III

·   Milk centrifuge Gerber Micro II

·   Milk centrifuge Gerber Micro III

 

Centrifuge
Gerber Universal

Mehrzweckzentrifuge
für das milchwirtschaftliche Labor mit 3 vorprogrammierten Drehzahlen für:

-Gerber Butyrometer: 350 x g
– Löslichkeitsindex in Milchpulver: 164 x g
– Röse-Gottlieb/Mojonnier: 80 x g
1 variable Drehzahl (200 bis 1300 U/min, auf Kundenwunsch)

Specification

-Timer von 0 bis 255 min
– Automatische Bremse
– Heizung (optional) mit variabler Temperaturregelung bis 65 °C
(1200 W)
– Digitale Mikroprozessorkontrolle mit LCD-Anzeige für Drehzahl,
Laufzeit, Temperatur und Fehler
– Deckelverriegelung
– Stahlgehäuse (BxTxH): 64 x 64 x 45 cm
– mit Universalrotor für 12 Plätze ohne Einsätze
(separat bestellen) oder mit Spezialrotor inklusive 36 Hülsen

Type

03.3110

03.3111

03.3112

03.3113

Netzanschluss (VAC/Hz):

230/50

115/60

230/50

115/60

Heizung:

nein

nein

ja

ja

 

https://www.gerber-instruments.com/assets/images/2/gerber_instruments_universalzentrifuge-9c252762.jpg

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Universal Rotor

Je nach Untersuchungsmethode stehen 4 verschiedene Einsätze zur Verfügung.

Specification

Butyrometer-Einsatz
Gerber:

aus
rostfreiem Stahl,
Ø innen 26 mm

Löslichkeits-Einsatz
ADPI:

aus
rostfreiem Stahl,
Ø innen 31 mm

Mojonnier-Einsatz:

aus
rostfreiem Stahl

Babcock-Einsatz
(auf Anfrage):

aus
rostfreiem Stahl,
Ø innen 38 mm

Type

·   Butyrometer Einsatz Gerber für Butyrometer, Löslichkeitsröhren und Röse-Gottlieb-Röhren

·   Löslichkeits-Einsatz ADPI für Löslichkeitsröhren nach ADPI

·   Mojonnier-Einsatz für Mojonnierröhren

·   Babcock-Einsatz für Babcock-Flaschen

 

https://www.gerber-instruments.com/assets/images/0/gerber_instruments_zentrifuge_einsaetze-c6715b60.jpg

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NEW – Milk centrifuge Gerber Compact III

With our new multipurpose centrifuge Compact III these methods can be carried out:

·   Fat determination according to Gerber and Babcock

·   Solubility determination according to Gerber and ADPI

 

The Gerber centrifuge Compact III with high safety standards and reliability and
these product features:

·   Strong sheet steel housing with an acid-resistent paint work

·   Cover lock to prevent opening of the centrifuge during Operation

·   Unbalance shut-off through uneven filling or sudden glass break

·   Motor with elastic bearing for smooth run

·   Increased precision thanks to controlled speed

 

https://www.gerber-instruments.com/files/gerber-instruments_files/produkte/gerber_instruments/gerber_instruments_compact_3.jpg

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Centrifuge Gerber Micro II

Small centrifuge for the determination of fat in milk and dairy products and
solubility of milk powder acc. to Gerber.

Specifications

·   Timer

·   Automatic brake

·   Heating (option) with variable temperature setting up to 65 °C

·   Microprocessor control with digital reading

·   Cover lock

·   Steel casing (WxDxH): 43 x 46 x 28 cm

·   Incl. rotor and bushing

Typ

03.2250

03.2251

03.2260

03.2261

Voltage
(VAC/Hz):

230/50

115/60

230/50

115/60

Qty. Butyrometer:

8

8

12

12

 

https://www.gerber-instruments.com/assets/images/8/gerber_instruments_micro_ii_zentrifuge-44b7d508.jpg

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NEW – Milk centrifuge Gerber Micro III

With our small centrifuge Micro III these methods can be carried out:

·   Fat determination according to Gerber or

·   Fat determination according to Babcock

 

The Gerber centrifuge Micro III with high safety standards and reliability and
these product features:

·   Strong sheet steel housing with an acid-resistent paint work

·   Cover lock to prevent opening of the centrifuge during operation

·   Motor with elastic bearing for smooth run

·   New – Increased precision thanks to controlled speed

·   New – Unbalance shut-off through uneven filling or sudden glass break

 

https://www.gerber-instruments.com/files/gerber-instruments_files/produkte/gerber_instruments/gerber_instruments_micro_3.jpg

Download product information

 

https://www.gerber-instruments.com/assets/images/8/gerber_instruments_fettextraktion_universal-f4f67848.jpg

Equipment

·   Mojonnier analyzer

·   Centriguge Gerber Universal

·   Shaking machine Rototube

 

https://www.gerber-instruments.com/assets/images/a/gerber_instruments_mojonnier-f15977ca.png

Extraction
flasks

· Extraction flask acc. to Mojonnier

· Extraction flask acc. to Roese-Gottlieb

 

https://www.gerber-instruments.com/assets/images/e/gerber_instruments_stativ-7cad16be.jpg

Accessories for extraction flasks

· Stoppers for extraction flasks

· Rack for Mojonnier flasks

· Siphon fitting to  Roese-Gottlieb flasks

 

https://www.gerber-instruments.com/assets/images/3/gerber_instruments_grosses_modell-b99b2393.png

Hydrometer acc. to Gerber and Quevenne

To determine the specific weight of milk.

· Thermolactodensimeter Gerber large model with thermometer

· Thermolactodensimeter Gerber small model with thermometer

· Lactodensimeter Gerber without thermometer

· Lactodensimeter Gerber without thermometer with density scale

· Thermolactodensimeter Quevenne with thermometer

· Lactodensimeter Quevenne without thermometer

 

https://www.gerber-instruments.com/assets/images/d/gerber_instruments_joghurt-fb76808d.jpg

Hydrometer for dairy products

To determine the specific weight of dairy products.

· Hydrometer for condensed milk

· Hydrometer for yogurt and cocoa

· Hydrometer for buttermilk serum

· Hydrometer for whey

 

 

https://www.gerber-instruments.com/assets/images/c/gerber_instruments_amyla-9c01684c.jpg

Hydrometer for sulfuric acid and amyl alcohol

To monitor and adjust the fat determination conducted by Gerber.

·   Hydrometer for sulfuric acid

·   Hydrometer for amyl alcohol

 

 

https://www.gerber-instruments.com/assets/images/0/gerber_instruments_salzwasser-6899b850.jpg

Hydrometer for brine and alcohol

To determine the specific weight of brines and alcohols.

· Hydrometer for brine acc. to Baumé

· Hydrometer for alcohol

 

 Cryoscope Gerber Standard

Simple freezing determining device for detecting extraneous water contents in the
raw milk.

Specifications

Double walled, isolated cooling container, without an electric stirrer, including sample tubes, stirrers, thermometers and calculator for added water

Ahttps://www.gerber-instruments.com/assets/images/a/gerber_instruments_gefrierpunkt_kryoskop_standard-43541d8a.jpg

Cryoscope Gerber C1 and C1A

To reliably and rapidly determine the freezing point in milk acc. to ISO 5764/IDF
108. During the daily inspection of water content in raw milk, the device would be
working extremely quietly. The dynamic cooling system, allows a maximum sample throughput even at ambient temperatures up to 35 °C.

Specifications

Test
time:

approx. 90
sec

Sample
volume:

2.0 ml
or 2.5 ml

Resolution:

0.1
m°C/m°H

Range:

0 bis
-1500 m°C/m°H

Repeatability:

± 2
m°C/m°H

Temperature:

15-35 °C

Voltage:

110-240
VAC/50-60 Hz

Including standard solutions, heat transfer solution, coolant and test tubes

 Type

·   Cryoscope Gerber
C1 manual  for 1 sample

·   Cryoscope Gerber
C1A automat for 12 samples

 

https://www.gerber-instruments.com/assets/images/8/gerber_instruments_gefrierpunkt_geraet1-a5983f98.jpg

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Colony counter ColonyCount V

To count bacterial colonies with reliability and efficiency. The contact surface of the petri dish is pressure sensitive. Tapping the colony on the tray with the count pint will an acoustic and optical count signal triggered.

Specifications

Display:

Grafic
display with membrane keyboard

Standard
magnifier glass:

2-x magnification

Lighting:

LED side
and from below (LDG)

Petri dishes:

up to Ø
120 mm

Voltage:

100-240
VAC/50-60 Hz

Including Wolffhuegel disk, adapter fpr petri dishes Ø 120/90 mm, magnifier and marker

https://www.gerber-instruments.com/assets/images/c/gerber_instruments_mikrobiologie_colony_counter-2d4ff46c.jpg

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Accessories for ColonyCount V

In addition to standard equipment, you can yet select another optional accessories.

Type

·   Thermal printer

·   Sensor pen for external counting

·   Memory card 2 GB

·   Adapter set for petri dishes Ø 120-50/60/80/90 mm

·   Adapter for petri dishes Ø 120/50 mm

·   Adapter for petri dishes Ø 120/60 mm

·   Adapter for petri dishes Ø 120/80 mm

·   Adapter for petri dishes Ø 120/90 mm

 

https://www.gerber-instruments.com/assets/images/3/gerber_instruments_mikrobiologie_colony_counter_reduzierscheiben-69d2eeb3.jpg

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https://www.gerber-instruments.com/assets/images/8/gerber_instruments_schmutzpruefung_milch_rapido-bc38a498.jpg

Sediment test of the milk

· Sediment test pump

· Sediment tester Gerber

· Sediment tester Rapido

· Filter funnel for sediment test

· Filter for sediment test

 

https://www.gerber-instruments.com/assets/images/e/gerber_instruments_viskositaet_auslaufviskosimeter-6feb86de.jpg

Consistency and viscosity of sour milk products

·   Flow out viscometer

·   Nozzles for flow out viscometer

·   Consistometer Bostwick

 

https://www.gerber-instruments.com/assets/images/4/gerber_instruments_09_0041N-39f00bc4.png

Determination of solubility index
various powders

·   Solumixer Universal

·   Solumixer Standard

·   Waring mixer

·   Centrifuge tubes

 

https://www.gerber-instruments.com/assets/images/2/gerber_instruments_stampfvolumen-add7bbc2.jpg

Determination of the jolted specific weight

·   Jolting volumeter STAV II

·   Jolting volumeter Gerber

 

https://www.gerber-instruments.com/assets/images/1/gerber_instruments_spezialuntersuchungen-c4e20dd1.png

Equipment for the investigation of powders

· Mixer for the determination of miscibility and clumping

· Pourability Tester

 

Consistometer Bostwick

https://www.gerber-instruments.com/assets/images/4/gerber_instruments_kons_bostwick-6efae244.jpg

To measure the consistency, viscosity and flow-out time of liquids by measuring
the distance covered by the sample during a certain time.

Specifications

Application:

Food
industry

Volume
of sample (ml):

75

Dimensions (WxDxH-cm):

35x9x13

Material:

stainless
steel

Graduation
(cm):

0.5

Gist

Gist

GIST เป็นผู้ผลิตเครื่องมือชั้นนำจากประเทศเกาหลี ทางด้านเยื่อ กระดาษ พลาสติค และบรรจุภัณฑ์ เครื่องมือที่ได้รับความนิยมได้แก่ Dynamic Drainage Tester, Retention Tester, Drum Dryer, Size Press, Sheet Press, Flotation De-Inking, Auto Bar Coater, Laminator, Automatic Dispenser เป็นต้น

Sheet Press
เครื่องอัดแผ่นกระดาษ
Cylinder-formed automatic press which shows high reconstruction and reduce individual worker’s influence unlike existing hand operated press
Adhesive Tester เครื่องทดสอบแรงยึดเกาะของกระดาษ ฟิล์ม ฉลาก เป็นต้น

Testing adhesive and detachment of paper, film and etc.

Drum Dryer
เครื่องอบกระดาษแบบหมุนต่อเนื่อง
Designed to dry sheets of papers having harmonized with the current situations of related laboratories and to conduct an accurate experiment.
Size Press เครื่องรีดกดทับกระดาษ

For appropriate drying, the tester is used for the appreciation, research, and production of pulp when paper passes between heated drum and felt ribbon

Dynamic Drainage Tester เครื่องขึ้นแผ่นหรือเตรียมแผ่นกระดาษแบบรวดเร็ว

Automated stock preparation dewatering vacuum measurement and deckeling functions


Retention Drainage Analyzer เครื่องทดสอบการยึดเกาะของสารเคมีสำหรับขึ้นแผ่นกระดาษ

The easy and exact regeneration of the actual huge complicated paper making wet-end part could be performed by the simple test device RDA

Contact Angle Meter เครื่องวัดมุมสัมผัสของ

Doctor Blade Measures the contact angle after using the doctor blade.

Corrugator เครื่องทำลอนลูกฟูก

Paper making equipment with two warmed up rolls rolling in gear by the spindle of a fixed motor. It makes flutes out of master sheet with appropriate tensile strength.

Gloss Meter เครื่องวัดค่าความมันเงา

Measures the light specula reflection on the surface. Easy detachment and excellent mobility

Opacity Meter เครื่องวัดค่าความทึบแสงของกระดาษ

Light intensity is caused by absorption, scattering, etc. when the light source of luminescent part passes through paper materials, The light penetration rate of the materials can be gained by measuring the light intensity

Air Porosity meter เครื่องวัดค่าการซึมผ่านลมของกระดาษ

It brings better quality control and product improvements by measuring the air penetration rate of a paper product.

Auto Dispensing Coater (เครื่องเคลือบพร้อมระบบจ่ายน้ำยาเคลือบแบบอัตโนมัติ)

The full automatic (material) dispensing bar coater that is produced first time in the world by technology of ourselves. The most advanced bar coater that dispensing chemical materials automatically in base product, for electric controlling system, when the researcher or producer getting wired bar coating.

Auto Bar Coater (เครื่องเคลือบกระดาษแบบ Auto Bar)

Equipment of automatic coating not pressing paper surface by using wire bar instead of coating by hand work

DISPENSE & Laminator (เครื่องจ่ายสารเคลือบและเคลือบผิว)
Auto Dispensing Multi-Coater (UV) เครื่องเคลือบกระดาษแบบหลายชั้น
เครื่องมือทดสอบอื่น ๆ
Cell Short Tester

Gets the point of time and data of cell breakdown time by pressure

Ultrasonic encapsulator

Uses film wrapping with ultrasonic in order to keep in good preservation of document and protect from

Beeswax Exclusion

Removes the wax from the ancient writings automatically and fully automatic operation by display

Vacuum Sheet

Table Dehydration and dehumidification with using vacuum

Glen Creston

Glen Creston

 Roll Crushers
  • Single, double and multi-shaft versions
  • Compact design allows retro-fitting into existing process lines
  • Ideal for de-agglomeration of material from sacks or silos and for granulating
    coarse, lumpy, caked or compacted material
  • Maybe mounted in support frame or fitted directly to process line

The ROLL CRUSHER is a rugged slow-running machine used for pre-crushing lumpy material prior to further immediate processing or finer grinding. The Single Roll Crusher can process up to 10 tonne per hour to an end particle size ranging from “walnut” to “hazelnut” dimensions, although output and the degree of fineness depends on the material being crushed. Friable materials, for example, are reduced to a much smaller size.

Applications abound in the chemical, foodstuff, pigments and pharmaceutical, coal and agrochemical industries.
The de-lumping feature greatly enhances flow of materials between processes.

A DOUBLE or MULTIPLE ROLL CRUSHER is specified where larger material lumps are to be reduced. This option has a greater “live-bed” crushing area. The Double or Multiple Roll Crusher is fitted with two or more roller shafts running at differential speeds. The shafts can be specified to run either inwardly or outwardly.

TYPICAL USES

  • การบดเรซินก่อนการละลาย (Pre-crushing of resins prior to dissolving)
  • การบดเม็ดสี (De-lumping of pigment prior to dispersion)
  • Reduction of damp and caked materials
  • การแยกเม็ดพลาสติค (Separation of agglomerates of plastic granules)

CONSTRUCTION
The rugged welded housing is box-shaped and accommodates either single, double or multiple roller shafts, the crushing cams, the crushing combs and the stripper combs. It is designed to produce little or no dust. Models are available in normal carbon,acid resistant stainless steel, hastelloy and wear resistant steel.

The crushing cams of cast steel are mounted on the roller shaft in staggered positions, accurately spaced so that they pass between the crushing and stripping combs which are mounted laterally on opposite sides of the inner housing. Both sets of combs are identical in design but have different functions according to the direction of rotation. Different-shaped crushing elements are available, depending on whether the material is hard, brittle, viscous or moist. Screens can be fitted for special applications.

OPERATING PRINCIPLE
Feed material is introduced to the crushing area by hopper, feeder or directly from a previous process. The crusher can be choke fed and is therefore ideal for silos and spray towers.

The material is seized by the rotating crushing cams and broken against the crushing combs until small enough to pass through and out of the machine. Fine particles included in the feed-stock fall through the combs without being crushed. If certain materials cause a blockage, the rotating shaft automatically reverses its direction, temporarily, to free the material. The bearing plates at both ends of the housing accommodate the roller bearings, protected by radial seals, in which the shaft rotates. The shaft apertures in the end plates are protected by PTFE seals pressure-proofed to 0.5 bar, IP54. The second shaft on the Double or Multiple Roll Crusher is driven by grease-lubricated gear wheels on the outside of the housing.

The maintenance requirements on the Roll Crushers is minimal. The crushing cams, crushing combs and stripper combs are easily removable for cleaning.

The below standard crushers are driven by a hollow shaft worm reduction unit with an integral torque limiter from a flange mounted motor.
The torque limiter has the ability to stop rotation of the crusher shaft whenever the stall torque exceeds the calibrated value, thus safeguarding the transmission components if hard tramp material enters the crushing chamber. These units are ideal for fitting into
process lines and are held on by the inlet and outlet flanges and therefore do not require any bulky support frames.

Cross Beater Mills

For crushing soil, bricks, concrete, rock, cement clinker, coal, glass, ores, minerals, rare earth products, chemicals, spices, grain and hundred of other materials up to medium-hard range.
  • 200g to 50kg/hr
  • Feed size up to 30 mm
  • Reduces material down to 50 microns (depending on material)
  • Coarse, medium or fine grinding?  Grooved or smooth linings available in cast iron, chrome steel and stainless steel
The popular Cross Beater Mill is used for crushing and grinding a wide assortment of materials up to the medium-hard range, within a
variety of industries, including construction, environmental, mineral, chemical, agricultural and ceramic. The mill is remarkable for combining
small size with strength and power for heavy duty application and continuous operation.Material passes from the hopper into the grinding chamber, where it is pulverised between the hard grooved door and chamber linings, as well as by the impact of the three rotating beater tips on the beater arm.

Smooth door and chamber linings are also available; these are interchangeable with the standard grooved linings and are especially suited for use with most friable materials, such as soil, where grinding efficiency is unaffected by the absence of grooves but with the advantage of easy cleaning.

The mill processes samples from 200 grams up to a maximum of about 50kg/hr, with an initial lump size of up to 30mm down to a finest end particle size of approximately 50 microns. For continuous throughput, material can be fed into the mill by means of a vibratory feeder fitted above the hopper. Output varies according to the nature of the product and the screen mesh size

FEATURES

  • Beater tips can be re-adjusted to maintain performance
  • The mill can be stand-mounted or bolted to a bench
  • A 5-litre receptacle with filter tube and clamps is included
  • A 30-litre receptacle is available as an optional accessory (customers’ own containers or sacks can be attached, if required)
  • Dust-free and easy to clean
Interchangeable screens, with different hole diameters, determine the fine particle size. The bulk of the ground product is reduced to a size much finer than the screen hole. For example, when grinding friable, medium-hard substances using a 0.5mm screen, the approximate percentages which pass through the following BS mesh sieves are:
  • 100% through BS mesh 72 (0.212mm)
  • 98% through BS mesh 85 (0.18mm)
  • 95% through BS mesh 100 (0.15mm)
  • 70% through BS mesh 150 (0.106mm)
  • 40% through BS mesh 200 (0.075mm)
Screens are changed quickly and simply by sliding them in and out of the recess provided. They are available in stainless steel with the following hole sizes (see table below):
The mill processes samples from 200 grams up to a maximum of about 50kg/hr, with an initial lump size of up to 30mm down to a finest end particle size of approximately 50 microns. For continuous throughput, material can be fed into the mill by means of a vibratory feeder fitted above the hopper. Output varies according to the nature of the product and the screen mesh sizeFEATURES

  • Beater tips can be re-adjusted to maintain performance
  • The mill can be stand-mounted or bolted to a bench
  • A 5-litre receptacle with filter tube and clamps is included
  • A 30-litre receptacle is available as an optional accessory (customers’ own containers or sacks can be attached, if required)
  • Dust-free and easy to clean
Interchangeable screens, with different hole diameters, determine the fine particle size. The bulk of the ground product is reduced to a size much finer than the screen hole. For example, when grinding friable, medium-hard substances using a 0.5mm screen, the approximate percentages which pass through the following BS mesh sieves are:
  • 100% through BS mesh 72 (0.212mm)
  • 98% through BS mesh 85 (0.18mm)
  • 95% through BS mesh 100 (0.15mm)
  • 70% through BS mesh 150 (0.106mm)
  • 40% through BS mesh 200 (0.075mm)

Screens are changed quickly and simply by sliding them in and out of the recess provided. They are available in stainless steel with the following hole sizes (see table below):

CONSTRUCTION
The housing is of heavy duty cast iron. The grinding chamber lining and door lining are available in cast iron, chrome steel and stainless steel. Beater arms come in cast iron and stainless steel, and beater tips in chrome, steel, and stainless steel and chrome free. There is also a special unit with smooth liners for soil grinding that offers fast cleaning and minimizes cross contamination. Cast iron is the hardest of the three, the least expensive and most frequently used. Chrome steel is usually selected for grinding abrasive materials. Stainless steel is used for applications demanding improved chemical resistance, as well as for food and pharmaceutical applications.

Options include all-stainless steel contact parts, flameproof electrics as well as special hoppers and stands.

SAFETY FEATURES

  • The design of the feed hopper restricts hand access whilst allowing unobstructed passage for the product.
  • The mill cannot be switched on until the door is fully closed.
  • A brake motor, operated by a fail-safe microswitch, brings the beater arm to an instant stop if the door is opened during operation.
  • A specially designed outlet chute prevents access to moving parts from underneath, even with the screen removed.
MOTOR
The mill is powered by a 1.1kW 3000 rpm motor, supplied for use on single-phase or three-phase power supplies. Other voltages can be supplied on request. An integral mill-mounted push button starter and motor protection device are fitted as standard.Dimensions & weight of mill, stand mounted (approximately):
113cm H x 56cm W x 70cm D
52kg nett, 62kg gross

Click To View Cross Beater Mill table

Laboratory Jaw Crushers

Samples arriving in the laboratory often require pre breaking before they can be processed in secondary fine grinding mills; the Laboratory Jaw Crusher is ideally suited for this operation.

These rugged units are capable of crushing the most tenacious of materials; concrete, glass, granite, limestone, ores, quartz, slag and stones.

Normally floor standing units, the Jaw Crushers come as standard with a sample collection tray, they can also be mounted on a frame to accommodate larger containers or fitted into a small pilot plant scheme.

Material is fed into the carbon steel inlet hopper from where it cascades down into the crushing jaws. The action of the eccentric shaft together with the single toggle action both crushes the material and draws it further into the jaws. Output size is determined by the adjustable gap at the bottom discharge end of the jaws.

Standard units are supplied with cast manganese steel jaws and stainless steel lateral wear plates, tungsten carbide and stainless steel jaws are also available and the smallest bench top version can be fitted with Zirconia jaws for non metallic contamination.

Over the years we have supplied many special units with corrosion resistant linings and an all stainless steel version with tungsten carbide jaws for the nuclear industry.

Ball Mills

A comprehensive range of ball mills for laboratory and pilot plant offers the operator a flexible approach with a wide choice of pot sizes and materials. From a single pot to multi-tiered units capable of accommodating 35 litre containers you can be sure to find a mill to suit your requirements.

  • Many models available with variable speed
  • Flameproof units for hazardous areas
  • Wide choice of accessories include screens, pourers and tipping stands for straining the contents of the mill pot
  • Pots available in carbon steel, stainless steel and porcelain

Various different types of grinding media can be used to obtain maximum grinding efficiency. For the ceramic pots steatite or high density alumina balls are generally used whilst for the steel pots either carbon or stainless steel balls are the normal choice. Other media such as zirconia cylinders or glass balls can be supplied to order.

Swing Hammer Mills

The SWING HAMMER MILL is possibly the most economical mill available for the return in output. Glen Creston offers two versions of the mill, each available in three sizes – Models 10, 20, 30 and 60:-

Bottom Discharge, for discharge of material by gravity.

Bottom Discharge, for efficient discharge of lighter weight particles, such as paper, plastic foam or feathers and, possibly, for applications where the processed material is distributed to another processing area or level.

As a further option, each unit can be supplied either on a steel baseplate, for customer installation and wiring, and for positioning over a collecting vessel, pit, conveyor or hopper; the bottom of the mill is open for rapid discharge, or free standing, on a frame, ready-wired with an integral starter; the outlet has a grid to prevent hand access.

OPERATING PRINCIPLE

Bottom Discharge Mill
Material is fed into the carbon steel inlet hopper, protected by safety baffles, from where it falls into the grinding chamber and
is ground by the action of freely rotating hardened steel hammers against a serrated face. The ground product passes through a mild steel screen.

Blower Discharge Mill
The operating principle is the same as for the Bottom Discharge Mill but, additionally, a powerful fan pulls the material into the grinding chamber and through the screen.

MILL FEATURES THAT BENEFIT HUNDREDS OF USERS

  • Low cost
  • High throughputs
  • Low Power Consumption
  • Simple, robust design
  • Large inlet hopper – ideal for bulky material
  • Compact size
  • 180? full-width screen area
  • Easily interchangeable screens, available in mesh sizes 0.5mm to 30mm (One standard screen of customer’s choice is supplied with each mill)
  • Hammers have 4 grinding edges, each of which can be used in rotation, for maximum service life.
  • Serrated liner in top section of mill for increased milling efficiency
  • Durable mill body constructed from cast steel

OPTIONAL ACCESSORIES

  • Magnet, which attaches to inlet chute to attract tramp ferrous metal
  • Product/air separator, comprising duct, cyclone, sack filling neck with clamps and support (for Blower Discharge version only)

Glen Creston project and design team will be pleased to quote for special electrics and accessories, such as frames and chutes, to customers’ individual specifications.

Model 10 Model 20 Model 30
Recommended Operating Speed 3650 rpm 3650 rpm 2750 rpm
Floor Space Required 91cm x 104cm 91cm x 117cm 99cm x 142cm
Power required for Bottom Discharge 2.2kw 4.0kw 7.5kw
Feed Opening Size 15.2cm x 15.2cm 23.6cm x 15.2cm 30.5cm x 15.2cm
Maximum Throughput kg/hr depending on material and screen size 1000 2500 5000
Screnn Area 640.8cmz 965.2cmz 1286mz
Motor TEFC single-phase 230V 50Hz or three-phase 400V 50Hz mounted on heavy steel motor rails, complete with belt drives, guard and starter. Protection IP54
 Micro Hammer Cutter Mills

The Micro Hammer Cutter Mill, with its numerous features is the ideal machine for all dry milling applications.

  • Compact in size – it is perfect for use in the laboratory – it will fit any lab countertop and under hoods.
  • It has the ability to pulverize samples of almost anything in seconds, including wool, cotton & rock.
  • A piece of equipment that provides the power of a Hammer Mill and the cutting action of a Knife Mill.
  • Provides the flexibility to grind a huge variety of products provided by a variable 600-6000rpm motor and 0.2 up to 6.0 mm sieves.
  • Hardened 400 series stainless steel construction.?  Special versions for wheat and corn hardness tests.
Gyro Dish and Puck Mills

For high-speed uniform grinding to analytical fineness of wet and dry samples, from rocks and minerals to ceramics and cement.

Precision sample preparation for XRF and AA analysis as well as for geological/mineral assay work.
Batch grinding from 1cc to 250cc samples

Three vibration amplitude settings

Most samples ground to analytical fineness in 1 to 3 minutes

Suitable for a wide range of grinding dishes, from the most fragile to the
hardest and heaviest

Negligible contamination The British-made GYRO MILL is the perfect choice for rapid, homogeneous and reproducible grinding of samples, both wet and dry. It is widely used in geological/mineral assay work for sample preparation as well as for wet chemistry and instrumental analysis, such as XRF spectroscopy.

Materials routinely ground by this method include brick, castings, cement, ceramics, chemicals, clinker, coal, coke, concrete, ferro-alloys, fertilisers, fluxes, glass, iron, limestone, minerals, paint, pesticides, pharmaceuticals, dried plant material, ore, precious stones, rocks, metals, sand, slags, silicates, soil, steel, wood…

The GYRO MILL is particularly recommended for grinding smaller samples from 1cc to 250cc. Typically, the maximum initial particle size is approximately 12mm, depending on hardness of the material.

GRINDING INTENSITY CONTROL
The GYRO MILL has a positive advantage over many other dish and puck mills
in that the grinding intensity can be adjusted to one of three settings.

Amplitude adjustment ensures the best possible results, since it can be set to complement the special characteristics of the feed material, the fineness required, the wear rate of the dishes and the degree of contamination from the grinding dishes which can be tolerated. By selecting the optimum combination of amplitude and timer settings, precision particle size distributions can be achieved and reproduced.

HORIZONTAL GRINDING ACTION
A further advantage is that it is designed to ensure a smooth, horizontal grinding action with minimal vertical vibration. The puck and rings are larger and have greater height than those in conventional dish and puck mills. Consequently, they avoid ‘bouncing’ off the lid and base of the dish in a vertical direction, minimising excessive wear in these areas together with unnecessary sample contamination.

WORKING PRINCIPLE
The GYRO MILL uses a fixed-speed, standard motor coupled to a flexible drive shaft. Two eccentric weights mounted on the drive shaft transmit a horizontal gyratory vibration to the sealed grinding dish clamped into position on the mill. The vibration causes the puck and one or two rings in the dish to rotate freely, crushing the sample.

Grinding performance is easily controlled by a patented mechanism which adjusts the position of the eccentric weight in relation to each other, allowing three possible grinding intensity amplitudes. With maximum overlap of the weights (‘high setting’), the largest amplitude is achieved; with minimum overlap (‘low setting’), the amplitude is at its smallest

ADVANTAGES

  • Large puck and rings result in high intensity grinding with high percentage of fines
  • Easily adjustable grinding intensity/vibration amplitude control with three settings
  • Variable, built-in process timer
  • Accommodates the whole range of grinding dishes, of whatever manufacture, from the most fragile to the hardest
  • Negligible sample contamination
  • Cam clamping device allows rapid, simple loading and unloading of dishes
  • Sound-proof cabinet
  • Maintenance-free
  • Manufactured in the UK to the highest standards
  • Timer switch, stop/start switch, overload relay and cover safety switches

‘LOW’ gives an amplitude of approximately 10-13mm; the most gentle movement for grinding with the least amount of contamination or when using fragile grinding dishes, such as agate.

‘MEDIUM’ gives an amplitude of approximately 13-17mm; recommended for most grinding applications not involving fragile dishes.

‘HIGH’ gives an amplitude of approximately 17-19mm; for ultra fast grinding or for crushing very hard samples.

EXCEPTIONALLY FAST GRINDING
In our test laboratory, using a 100cc tungsten carbide grinding dish, with grinding intensity set at ‘high’, please see the table below for results which were achieved with the GYRO MILL.

TECHNICAL DATA
Motor : 0.4kW 230V single-phase 50Hz or 400V three-phase 50Hz
(other voltages or frequencies can be supplied on request)

Net weight : 275kg (approx.)

Dimensions : 64 x 64 x 107cm high

Click To View Gyro Dish and Puck Mill table